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This Morgan City fabrication yard has built more offshore structures
than any other fabrication facility in the world
1956: Elvis released his first album; the film debut of Invasion
of the Body Snatchers was frightening American audiences; My Fair
Lady opened on Broadway; and J. Ray McDermott began operations at
the offshore industry's first dedicated steel fabrication yard near
Morgan City, Louisiana. Among the major events of early 1956, many
are now trivia, but the Morgan City "fab yard" continues
to have a profound and lasting effect on the region and the world.
Since its humble beginnings on April 1, 1956, J. Ray's Morgan City
fabrication facility has built more offshore structures than any
other fabrication facility and has served as the model for new offshore
fabrication yards around the globe.
"Starting with the first shallow-water tubular steel jackets
for oil and gas development in the Gulf of Mexico, J. Ray has amassed
an unequaled base of experience," said Morgan City Fabrication
General Manager Steve Becnel. "Consistent delivery of high
quality products on schedule and with a can-do spirit has earned
J. Ray its reputation as a world leader in the marine construction
industry. When the industry needed larger structures for deeper
water or unstable bottom conditions; when it needed lighter and
stronger structures; when it needed lightweight tripod platforms
for marginal field developments; when it needed large topsides for
tension leg platforms; when it needed compliant towers and subsea
templates; the Morgan City fabrication yard not only delivered those
products, but was an active partner in the design process to ensure
effective constructability."
How It All Began
In 1923, an East Texas wildcatter gave R. Thomas McDermott a contract
to build 50 wooden drilling rigs. McDermott, who was 24 years old,
asked his father, J. Ray McDermott, to supervise construction of
the rigs, and the company that is now McDermott International, Inc.
was born. R. Thomas named the company after his father, and over
the next 20 years, J. Ray McDermott & Co. grew, first establishing
itself in Texas and then moving into the oil fields of south Louisiana.
In the late 1940s, McDermott was using floating equipment for marshland
work. As interest in the Gulf picked up, the company formed joint
ventures and made acquisitions that allowed it to pioneer the construction
and installation of platforms and pipelines to support drilling
and development near shore. By the early 50s, the company had leased
land on Bayou Bouef near Morgan City to store and coat pipe. On
April 1, 1956, this property officially became the offshore industry's
first dedicated steel fabrication yard.
Projects of Historical Significance
One year after the yard opened, McDermott set a new depth record
when it finished a jacket for 100 feet of water. Two years later,
the company built one for 200 feet of water. In 1965, yet another
record was set when a platform was built for 285 feet and again
in 1967 with one for 340 feet.
The jackets and topsides built at Morgan City over the past five
decades are a litany of the offshore industry's most significant
projects, including Shell Cognac, Union Oil Cerveza and Cerveza
Ligera, Shell Boxer, Ram Powell and Brutus, SOHIO Snapper, Freeport
McMoran Main Pass, Mobil NGL and EKPE, Shell Auger, Ursa and Mars,
Oryx Neptune, Shell Cinnamon, Chevron Genesis, Exxon Mobil Mobile
Bay, Kerr McGee Nansen and Boomvang, Marathon South Pass 89C, British
Gas Hibiscus and more. At the time they were built, these projects
set the standard for offshore development.
On November 20, 2000, J. Ray signed an exclusive agreement to fabricate
topsides for four BP deepwater projects in the Gulf of Mexico. Over
the next four years, extending into early 2005, more than 70,000
tons of steel were transformed on the Morgan City yard into four
of the gulf's largest deepwater production facilities: Holstein,
Mad Dog, Thunder Horse and Atlantis.
With as many as 3,500 employees and contractors working at the
height of the BP Deepwater Development Program, Morgan City's careful
attention to proper safety programs, procedures and tools translated
into achieving excellent safety statistics. J. Ray's consistently
superior safety record at the Morgan City facility, including a
Total Recordable Incident Rate (TRIR) of 0.00 in 2005, led to the
company's coveted Five Star Safety Award.
During its 50th Anniversary celebration on Friday, April 28th,
J. Ray President and Chief Operating Officer Bob Deason will give
special recognition to the thousands of employees past and present,
who have made the fabrication facility successful over six momentous
decades. Mr. Deason will honor the 12 most senior current employees,
whose combined seniority equals 470 years: Bobby Hemel (46 years),
Chester Blanchard (44 years), Lawrence Mayet (43 years), William
Clark (42 years), Leonard Buggage Sr. (42 years), Allen Leger (39
years), Dale Giroir (38 years), Everett Clause Jr. (36 years), Jerry
Gray Sr. (35 years), Douglas Sanchez (35 years), Dane Hebert (35
years) and Francis Sick (35 years).
"Today, as J. Ray McDermott's Morgan City facility celebrates
50 years of success, it also looks ahead to a prosperous future,"
said Mr. Deason. "Adjusting to market conditions, the Morgan
City yard has repositioned itself to be competitive on small and
non-traditional projects as well as on a new cycle of deepwater
jackets, platforms and subsea systems for the Gulf of Mexico and
beyond. Through continuous improvements and investments in infrastructure,
and with the enthusiastic participation of our highly skilled and
dedicated workforce, J. Ray McDermott remains the leading provider
of engineering, procurement, construction and installation in the
global oil and gas industry."
J. Ray McDermott, S.A, is subsidiary of McDermott International
Inc., (NYSE: MDR) a leading worldwide energy services company. McDermott's
subsidiaries provide engineering, fabrication, installation, procurement,
research, manufacturing, environmental systems, project management
and facilities management services to a variety of customers in
the power and energy industries, including the U.S. Department of
Energy.
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For more information, please contact:
Louise Denly
Director, Public Relations
J. Ray McDermott, Inc.
Houston, TX
(281) 870-5000
E-Mail:ldenly@mcdermott.com
www.mcdermott.com
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