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Home > Projects

MACARONI

Flowlines & Steel Catenary Risers

 
Client Shell Deepwater Development
Region Gulf of Mexico
Location Garden Banks 602 - 426
Water Depth 2970-3670 ft.
Services Performed Subsea, Pipelines
Contractor J. Ray McDermott, Inc.
Sub-Contractor Mentor Subsea Technology Services
Award January 8, 1998
Completion May 31, 1999
Design/Consultants Brown & Root
FMC Corporation
Project Managers Wendell Freeman
Key Participants John E. Chance & Assoc., Inc.
Floatec Corporation
CRC-Evens Pipeline Int'l., Inc.
Oceaneering Int'l., Inc.
Shaw Pipeline Services, Ltd.
Stolt Comex Seaway, Inc.
Bayou Pipe Coating Company
Victoria Machine Works

Description:

  • Each line (approx. 11.8 miles ea.) was initiated with a Sled pull-in assisted by a drill rig mounted winch. Both lines terminated at Shell's Auger TLP with a SCR. The SCRs were pulled into their final position utilizing the TLPs Drill Derrick.

Scope:

  • Installation of two pipe-in-pipe (PIP) flowlines (6 x .719" X -65 Carrier pipe w/10 x 0.469" X-52 Jacket pipe) from GB602 (subsea Sled) to GB426 (SCR).

Innovations:

  • JRM developed an internal weld cooling device, which significantly reduced the weld cycle times (~20%). (JRM applied Floatec between the Carrier and Jacket.) The application worked very well and there was controllable shrinkage.

Technology:

  • JRMs DB50 and (enhanced) J-Lay was utilized. The JRM J-Lay system and pipeline abandonment and recovery (A&R) system were upgraded to perform the work.